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Bottles & packaging

Daily Chemical Bottle Lines: Machine Configurations

Machine configurations for shampoo, detergent and household chemical bottles from 0.1 to 5 L, with published specifications side by side.

Purple and white HDPE detergent bottles with handles
Typical size
0.1–5 L
Materials
HDPE · PP · Multi-layer HDPE
Machine series
HTS · HT
Suggested models
4

In short

Daily Chemical Bottle: what to know

Daily chemical bottles, such as shampoo, detergent, softener and cleaner bottles, are usually extrusion blow molded from HDPE. Tongda HT and HTS machines cover bottles up to 5 L, with single- or double-station layouts and multi-head die heads for smaller bottles.

Bottle shape, neck finish and handling requirements determine the mold and blow-pin arrangement. Discuss a view strip, multiple layers, deflashing and scrap collection as part of the project.

Typical products

  • Shampoo and shower gel bottles
  • Laundry detergent and softener bottles
  • Household cleaner and bleach bottles
  • Handled bottles with view stripes

Materials

  • HDPE
  • PP
  • Multi-layer HDPE

Production process

How the production line works

  1. Step 01

    Prepare the resin

    Blow-molding grade resin, masterbatch and regrind are dosed to the product specification.

  2. Step 02

    Extrude the parison

    The extruder melts the material and the die head forms a hollow tube of controlled wall thickness.

  3. Step 03

    Close and blow

    The mold closes on the parison and compressed air forms the part against the cavity.

  4. Step 04

    Cool and release

    The part cools in the mold until it holds its shape, then the mold opens and the part is removed.

  5. Step 05

    Trim and finish

    Flash at the neck, handle and base is removed; necks are cut or reamed where required.

  6. Step 06

    Inspect and pack

    Weight, dimensions and leak tightness are checked before labeling and packing.

Selection guide

Choosing a machine

Bottle size and weight

Volume, gram weight and the widest dimension set the mold size and the number of cavities that fit on the platen.

Number of heads

Small bottles are often produced on multi-head die heads; larger handled bottles may run with one or two heads.

Neck and handle

The neck finish and the handle design decide the blow-pin arrangement and how flash is removed.

Decoration

View stripes, multi-layer walls and labeling methods should be agreed before the die head is specified.

Machine configurations

Daily Chemical Bottle line configurations

Compare all machines

HTS-2L

≤ 2 L

Single-station extrusion blow molding for small bottles.

Stations
Single
Clamping
44 kN
Power
30.5 kW

HT-5L

≤ 5 L

Single-station extrusion blow molding for jerry cans and smaller bottles with multi-head options.

Stations
Single
Clamping
70 kN
Power
44.8 kW

HTSII-5L

≤ 5 L

Double-station extrusion blow molding for jerry cans and smaller bottles with multi-head options.

Stations
Double
Clamping
110 kN
Power
71.6 kW
Configuration comparison (published specifications)
ModelStationsMax. volumeClamping forceScrewTotal powerMax. mold (W × H)Datasheet
HTS-2LSingle2 L44 kN50 mm30.5 kW360 × 320 mmPDF · 1.7 MB
HTSII-2LDouble2 L44 kN60 mm39 kW360 × 320 mmPDF · 1.6 MB
HT-5LSingle5 L70 kN60 mm44.8 kW390 × 390 mmPDF · 1.7 MB
HTSII-5LDouble5 L110 kN80 mm71.6 kW440 × 420 mmPDF · 1.6 MB

Suggested starting points from the published range. The final configuration depends on your product drawing, resin, weight and output target.

Questions from buyers

FAQ

Didn't find your answer?

Ask our engineers
Which Tongda machine suits detergent bottles up to 5 L?

The HT-5L, HTS-5L and the double-station HTII-5L and HTSII-5L are the usual starting points. The final choice depends on bottle weight, head count and output target.

Can a view stripe be added to the bottle?

Yes. A transparent view stripe can be configured on the die head so the fill level is visible. It is specified together with the bottle and mold design.

What should I send for a quotation?

A bottle drawing or sample, gram weight, resin grade, required hourly output and any labeling or deflashing requirements.

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